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Manual Machinist

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Manual Machinist

This Manual Machinist course provides an intensive overview of the skills necessary to perform manual machining. The course will cover workholding, math, inspection, safety, machining, materials, quality, grinding, assembly, and more.

$1,865.00 (USD)

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schedule
                                205 Course Hrs
                            

                                Code
                                    GES782
                            
calendar_today
                                12 Months
                            
grid_onOpen enrollment
speedSelf paced

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Overview
Objective
Syllabus
Requirements
Prerequisites
Instructor
FAQs

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855.520.6806

Overview

Objective

What you will learn

Production Floor Safety
CNC Controls and Programming
Metallurgy
Machining and Grinding Processes
Fastener Assembly
Inspection Methods
Six Sigma, 5S, Lean, and TPM
Workholding Principles

How you will benefit

Prepare for a career as a manual machinist, production machinist, machine operator, manual lathe operator, or manual mill operator
Gain the skills you need to confidently perform your job
Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

Syllabus

Abrasives
1. Grinding Processes 201
2. Grinding Safety 211
3. Basic Grinding Theory 221
4. Basics of the Surface Grinder 231
5. Basics of the Cylindrical Grinder 232
6. Basics of the Centerless Grinder 233
7. Setup for the Surface Grinder 241
8. Setup for the Cylindrical Grinder 242
9. Setup for the Centerless Grinder 243
10. Surface Grinder Operation 251
11. Cylindrical Grinder Operation 252
12. Centerless Grinder Operation 253
13. Grinding Ferrous Metals 311
14. Grinding Nonferrous Metals 321
15. Grinding Wheel Materials 331
16. Dressing and Truing 341
17. Grinding Wheel Geometry 361
CNC
1. Introduction to CNC Machines 201
2. Basics of the CNC Lathe 211
3. Basics of the CNC Mill 212
4. Coordinates for the CNC Lathe 221
5. Coordinates for the CNC Mill 222
6. Basics of G Code Programming 231
7. Introduction to CAD and CAM for Machining 241
8. Control Panel Functions for the CNC Lathe 251
9. Control Panel Functions for the CNC Mill 252
10. Offsets on the CNC Lathe 261
11. Offsets on the CNC Mill 262
12. Creating a CNC Turning Program 301
13. Creating a CNC Milling Program 302
14. Calculations for Programming the Lathe 311
15. Calculations for Programming the Mill 312
16. Canned Cycles for the Lathe 321
17. Canned Cycles for the Mill 322
CNC Controls: Fanuc
1. Fanuc Mill: Control Panel Overview 250
2. Fanuc Lathe: Control Panel Overview 255
3. Fanuc Mill: Entering Offsets 260
4. Fanuc Lathe: Entering Offsets 265
5. Fanuc Mill: Locating Program Zero 270
6. Fanuc Lathe: Locating Program 275
7. Fanuc Mill: Program Execution 280
8. Fanuc Lathe: Program Execution 285
9. Haas Mill Classic Controls: Program Storage 310
10. Haas Lathe Classic Controls: Program Storage 325
CNC Controls: Haas
1. Haas Mill: Classic Control Panel Overview 250
2. Haas Lathe Classic Control Panel Overview 256
3. Haas Mill Classic Controls: Entering Offsets 260
4. Haas Lathe Classic Controls: Entering Offsets 265
5. Haas Mill Classic Controls: Locating Program Zero 270
6. Haas Lathe Classic Controls: Locating Program Zero 275
7. Haas Mill Classic Controls: Program Execution 280
8. Haas Lathe Classic Controls: Program Execution 285
9. Hass Mill Classic Controls: Program Storage 310
10. Haas Lathe Classic Controls: Program Storage 315
11. Hass Mill Classic Controls: First Part Runs 320
12. Haas Lathe Classic Controls: First Part Runs 325
CNC Controls: Mazak
1. Mazak Mill: Control Panel Overview 250
2. Mazak Lathe: Control Panel Overview 255
3. Mazak Mill: Locating Program Zero 270
4. Mazak Lathe: Locating Program Zero 275
5. Mazak Mill: Entering Offsets 280
6. Mazak Lathe: Entering Offsets 285
7. Creating EIA/ISO Program for the Mazak Mill 286
8. Creating EIA/ISO Program for the Mazak Lathe 287
9. Creating Mazatrol Program for the Mill 288
10. Creating Mazatrol Program for the Lathe 289
11. Mazak Mill: Program Execution 290
12. Mazak Lathe: Program Execution 295
13. Mazak Mill: Program Storage 310
14. Mazak Lathe: Program Storage 315
15. Mazak Mill: First Part Runs 320
16. Mazak Lathe: First Part Runs 325
Electrical Systems
1. Safety for Electrical Work 111
Fasteners
1. Intro to Fastener Ergonomics 130
2. Properties for Fasteners 200
3. Introduction to Fastener Threads 221
4. Overview of Threaded Fasteners 231
5. Tools for Threaded Fasteners 235
6. Overview of Non-Threaded Fasteners 241
7. Understanding Torque 245
8. Threaded Fastener Selection 255
Inspection
1. Basic Measurement 101
2. Calibration Fundamentals 111
3. Basics of Tolerance 121
4. Blueprint Reading 131
5. Hole Standards and Inspection 141
6. Thread Standards and Inspection 151
7. Surface Texture and Inspection 201
8. Interpreting Prints 231
9. Introduction to GD&T 301
10. Major Rules of GD&T 311
11. Inspecting a Prismatic Part 321
12. Inspecting a Cylindrical Part 331
13. Advanced Hole Inspection 341
14. Inspecting with Optical Comparators 351
15. Inspecting with CMMs 361
16. Calibration and Documentation 371
Lean
1. Lean Manufacturing Overview 101
2. Continuous Process Improvement: Managing Flow 124
3. Continuous Process Improvement: Identifying and Eliminating Waste 125
4. Total Productive Maintenance 141
5. 5S Overview 151
6. Intro to Six Sigma 171
7. Troubleshooting 181
8. SPC Overview 211
9. Metrics for Lean 231
10. Process Flow Charting 241
11. Strategies for Setup Reduction 251
12. Six Sigma Goals and Tools 310
Manual Machining
1. Manual Mill Basics 201
2. Engine Lathe Basics 211
3. Manual Mill Setup 221
4. Engine Lathe Setup 231
5. Benchwork and Layout Operations 241
6. Manual Mill Operation 251
7. Engine Lathe Operation 261
8. Holemaking on the Manual Mill 271
9. Threading on the Engine Lathe 301
10. Taper Turning on the Engine Lathe 311
Materials
1. Introduction to Physical Properties 101
2. Introduction to Mechanical Properties 111
3. Introduction to Metals 121
4. Classification of Steel 201
5. Essentials of Heat Treatment of Steel 211
6. Hardness Testing 221
7. Ferrous Metals 231
8. Nonferrous Metals 241
9. Exotic Alloys 301
Metal Cutting
1. Safety for Metal Cutting 101
2. Cutting Processes 111
3. Overview of Machine Tools 121
4. Basic Cutting Theory 201
5. Band Saw Operation 211
6. Introduction to Metal Cutting Fluids 221
7. Metal Cutting Fluid Safety 231
8. Toolholders for Turning 260
9. Speed and Feed for the Lathe 301
10. High-Speed Machining 310
11. Speed and Feed for the Mill 311
12. Hard Turning 315
13. Cutting Tool Materials 321
14. Machining Titanium Alloys 325
15. Carbide Grade Selection 331
16. ANSI Insert Selection 341
17. Lathe Tool Geometry 351
18. Mill Tool Geometry 361
19. Drill Tool Geometry 371
20. Optimizing Tool Life and Process 381
21. Impact of Workpiece Materials 391
Quality
1. ISO 9001:2015 Review 122
2. Approaches to Maintenance 131
Safety
1. Introduction to OSHA 101
2. Ergonomics 102
3. Personal Protective Equipment 111
4. Noise Reduction and Hearing Conservation 121
5. Respiratory Safety 131
6. Lockout/Tagout Procedures 141
7. SDS and Hazard Communication 151
8. Bloodborne Pathogens 161
9. Walking and Working Surfaces 171
10. Fire Safety and Prevention 181
11. Flammable/Combustible Liquids 191
12. Hand and Power Tool Safety 201
13. Safety for Lifting Devices 211
14. Powered Industrial Truck Safety 221
15. Confined Spaces 231
16. Environmental Safety Hazards 241
17. Machine Guarding 271
Shop Essentials (Applied Mathematics)
1. Math Fundamentals 101
2. Math: Fractions and Decimals 111
3. Units of Measurement 112
4. Manufacturing Process Applications: Part II 125
5. Algebra Fundamentals 141
6. Geometry: Lines and Angles 151
7. Geometry: Triangles 161
8. Geometry: Circles and Polygons 171
9. Trigonometry: The Pythagorean Theorem 201
10. Trigonometry: Sine, Cosine, Tangent 211
11. Trigonometry: Sine Bar Applications 221
12. Statistics 231
Supervisor Essentials
1. Essentials of Leadership 100
2. Managing Performance: Best Practices 130
3. Managing Performance: Corrective Actions 135
4. Basics of Manufacturing Costs 140
5. Conflict Resolution Principles 150
6. Conflict Resolution for Different Groups 155
7. Team Leadership 10
8. Personal Effectiveness 190
9. Managing the Diverse Workplace 210
10. Harassment and Discrimination 215
11. Performance Management and the Law 230
Welding
1. Material Tests for Welding 201
Workforce Essentials
1. Essentials of Communication 115
Workholding
1. Introduction to Workholding 101
2. Supporting and Locating Principles 111
3. Locating Devices 121
4. Clamping Basics 131
5. Chucks, Collets, and Vises 141
6. Fixture Body Construction 200
7. Fixture Design Basics 201
8. Drill Bushing Selection 230

Requirements

Prerequisites

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Our highly knowledgeable Enrollment Specialists will answer any questions you might have about the course and payment options.

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Instructor

FAQs

Does this course prepare you for a certification?

No.

When can I start the course?

This course is open enrollment, so you can register and start the course as soon as you are ready. Access to your course can take 24-48 business hours.

How long does it take to complete this course?

This course is self-paced and open enrollment, so you can start when you want and finish at your own pace. When you register, you'll receive twelve (12) months to complete the course.

What if I don't have enough time to complete my course within the time frame provided?

The time allotted for course completion has been calculated based on the number of course hours. However, if you are unable to complete the course, contact the student advising team to see what options you may have available to work out a suitable completion date. Please note that an extension fee may be charged.

What kind of support will I receive?

Our courses are designed to accommodate various learning preferences. Depending on the course structure, you may get different forms of support. Self-paced courses are designed to be user-friendly and independent, minimizing the need for external support. In courses with instructors, our direct platform support feature includes opportunities for questions, discussions, and remediation, with email and phone support available for select courses. Our student advising team is available to guide you on program requirements and administrative requests, but they do not provide assistance with course content. Our goal is to provide you with the necessary support for success, whether it's through self-paced exploration, direct communication, or guidance from our advising team.

What happens when I complete the course?

Upon successful completion of the course, you will be awarded a Certificate of Completion.

Am I guaranteed a job?

This course will provide you with the skills you need to obtain an entry-level position in most cases. Potential students should always do research on the job market in their area before registering.

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Manual Machinist

This Manual Machinist course provides an intensive overview of the skills necessary to perform manual machining. The course will cover workholding, math, inspection, safety, machining, materials, quality, grinding, assembly, and more.

Overview

Objective

Syllabus

Requirements

Prerequisites

You've got questions.We're here to help.

Instructor

FAQs

You've got questions.We're here to help.

You've got questions.
We're here to help.

You've got questions.
We're here to help.